精装画册装订工艺大致流程如下:
The binding process of hardcover album is as follows:
1、折页
1. Fold
这是装订的一道工序,无论采用任何装订方法,都需要行折页,才能进行下一工序。所谓折页,就是将一张印页按照书刊开本的大小,折叠成所孺要的规格。印页的大小及书刊的开本不同,折页的次数也随着不同。
This is a process of binding. No matter what binding method is adopted, folding is required before the next process can be carried out. The so-called folding is to fold a printed page into the required specifications according to the size of the book. The size of printed pages and the size of books and periodicals are different, and the number of folding is also different.
2、配页
2. Page
将一本书的书帖按页码顺序配在一起称为配页。现在多采用机械配页。配页机的效率每分钟约为60~150本。配好的书帖在书背处都有一个黑方块标记称为折标,它是用来检验书贴呀是否配错的标记。每帖的折标位置是不同的,当书贴正确排列时,折标是按梯形排列,如果少一贴或多一贴,用眼睛很容易就能看出,可以防止装订的差错。
Matching the book posts of a book in the order of page numbers is called page matching. At present, mechanical pages are mostly used. The efficiency of the page dispenser is about 60~150 copies per minute. There is a black square mark called folding mark on the back of the book, which is used to check whether the book is wrongly matched. The folding position of each post is different. When the book stickers are correctly arranged, the folding labels are arranged in a trapezoidal manner. If there is less or more, it is easy to see with your eyes, which can prevent bookbinding errors.
3、锁线
3. Lockstitch
就是将书帖用线连结在一起。有手工锁线和机器锁线两种。锁线机又有手工搭帖和自动搭帖即便是自动锁线机,效率也很难大幅度提高,因此,有些书就采用胶粘法。
Is to connect the book posts with lines. There are manual sewing and machine sewing. The sewing machine also has manual and automatic stitching. Even if it is an automatic sewing machine, it is difficult to greatly improve the efficiency. Therefore, some books use the adhesive method.
4、压紧刷胶
4. Pressing and brushing glue
锁线后的书芯是很疏松的,这就需要将一层纱布。此,书芯的加工就算完成了。有的精装书还要进行加丝带、切圆角、染口等工艺。
The book block after sewing is very loose, which requires a layer of gauze. At this point, the processing of the book block is completed. Some hardcover books also need to add ribbons, cut rounded corners, dye the mouth and other processes.
5、封皮制做
5. Cover making
精装书的封皮多为硬壳,所以也叫封壳。它是将各种封皮装顿材料裱在纸板上而制成的。常用的装帧材料有纺织品、漆纸、漆布及各种兮成衬料图书的档次不同,其用料和制做方法也不同。高档图书选用面料全包,中档图书选用中等面料全包,低档图书可选用较低的面料全包,或用较好的面料半包。
Hardcover books are usually hard covers, so they are also called covers. It is made by mounting various cover materials on cardboard. The commonly used binding materials include textiles, lacquer paper, lacquer cloth and various kinds of lining materials. The materials and manufacturing methods of books are different according to the grade. The high-grade books are fully covered with high-quality fabrics, the middle-grade books are fully covered with medium fabrics, and the low-grade books can be fully covered with low-cost fabrics or half covered with better fabrics.
6、制封壳时
6. During sealing
先按图书尺寸的大小,裁好纸板,然后将面料裱贴在纸板上。在裱贴时,封面和封底之间要根据书背的厚度留出一定的距离。精装书封皮上的文字多用电化侣烫印,也可用凸印和丝网印刷。有时也用压凸的方法压出各种装饰图纹。制封壳有手工和机两种工艺,高*图书多为手工裱制。
First, cut the paperboard according to the size of the book, and then mount the fabric on the paperboard. When mounting, a certain distance should be left between the cover and the back cover according to the thickness of the back of the book. The words on the cover of hardcover books are often printed by electrochemical hot stamping, or by embossing and screen printing. Sometimes, various decorative patterns are pressed out by embossing. There are two processes for making and sealing shells: manual and machine. High quality books are mostly mounted manually.
7、上封皮
7. Upper cover
精装上封皮的方法是将一张韧性较好的纸张从中间折叠,一边粘贴在书芯上,一边裱贴在封皮衬里上。为了使封皮和书芯连接牢固,还要用纱布将书芯和封皮粘连或贴上几条布条。一般南京顶点印刷厂都是当封皮上好后,还要在起脊处压槽,这样使书籍更为牢固,并增加外型的美观。
The method of hardcover cover is to fold a piece of paper with good toughness from the middle, paste it on the book block and mount it on the cover lining. In order to make the cover and the book block connected firmly, the book block and the cover should be adhered or pasted with gauze. Generally, Nanjing zenith printing factory will press grooves at the ridge after the cover is finished, so as to make the books more firm and increase the appearance.
8、压平
8. Flatten
装订好的书籍,还要在倒头整齐码放后给以压力,使其更为平整,后才能打包出厂。
The bound books should be put under pressure after being stacked neatly, so as to make them more flat, and then they can be packed and delivered.
将画册印刷加工成各种形式的书,需经过一系列的工艺过程,这些过程主要有折页、配页、订本、书芯加工、包封皮、裁切、成品检验、包装等工序。不同的装订形式,其工艺流程也有所不同。从装订工艺流程来讲,精装书的装订比较复杂,效率低、成本高,但是精装也是提高画册印刷品质的有力手段。
The printing and processing of picture books into various forms of books requires a series of technological processes, including folding, page matching, book binding, book block processing, wrapping, cutting, finished product inspection, packaging and other processes. Different binding forms have different technological processes. In terms of the binding process, the binding of hardcover books is complex, low efficiency and high cost, but hardcover is also a powerful means to improve the printing quality of picture books.
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